What is Oil Canning?

 

Definition, Causes, & What to do about it.

“Oil canning is an aesthetic phenomenon that can occur with metal roofing and wall panel systems, so it’s important to know why it occurs, what to look for during installation,
and the different methods to minimize the chance of it happening”

Do you know one of the hottest topics in the metal roofing and wall system industry?
Yes, you guessed it: Oil canning.
Oil canning is a sensitive topic for everyone, including home/building owners, manufacturers, architects, contractors and beyond, because it’s hard to determine the root cause, is difficult to measure, and varies dramatically from project to project. That being said, it’s still an important topic to talk about, especially since the cost of metal roofs can be higher than other roofing materials.

Here at PAGUREK, we know how important it is to customers for a metal roof to remain aesthetically appealing for decades, which is why we want to answer some of your oil canning questions.

In this article, you can learn:

• What oil canning is
• Common causes of oil canning
• What to look for before installation
• Different ways to minimise oil canning

Oil canning is an inherent trait associated with light-gauge and cold-formed metal products, particularly products with expansive flat areas, such as panels used for metal roofing and wall systems.

Oil canning is defined as the perceived waviness of a metal panel and is an inherent characteristic of light-gauge, cold-rolled flat metal products. In other words, it’s a visual phenomenon that makes metal panels look wavy or somewhat distorted, especially in the broad, flat areas of a metal roof or wall system. Oil canning can occur with any type of metal materials used in construction, including:

• Steel (Galvalume®
             Galvanized
             Stainless)
  
  
• Copper
• Zinc
• Aluminum

Environmental conditions and viewing angle can enhance or minimise the appearance of oil canning, including temperature, time of day, annual seasons, sun conditions, or differing angles of view (and how the sun reflects off of the surface).

 

The severity of the waviness varies quite a bit depending on the color, finish, time of day, time of year, or even just the angle the metal is viewed from, which is why no real concrete method or scale for measuring it exists.

A silver lining of oil canning is that, if it does occur, it’s just a cosmetic surface-level issue and doesn’t affect the structural integrity of the panel system. This is why nearly all warranties, whether it be weather-tight, substrate, or paint, don’t include oil canning as a viable claim because there technically isn’t anything that would cause the roof to fail for that reason alone.
Luckily, there are known causes and ways to minimise the chance for oil canning, which we will define and discuss next.

 

Causes of Oil Canning on Metal Roofing & Wall Systems

 

There are many different causes factoring into the development of oil canning, and it can be hard to pin down the root cause in some cases. Here is a comprehensive listing of the most prominent reasons oil canning occurs

 

• Stresses during the production process

Oil canning can sometimes occur during the early stages of the flattening and coiling production. According to the Metal Construction Association there are three separate stresses that can be inflicted on the metal during production that could lead to the development of oil canning:

1. Full center – When the sheet or coil is longer in the middle section, which creates ripples or buckles along the center.
2. Wavy edge – When the edge of the sheet or coil is longer along the edge of the strip.
3. Camber – When the coil or sheet deviates from a straight line when laid flat (think of the curvature of a banana).

• Stresses during forming and slitting

All metals have a memory and the material is always trying to revert back to its original form. This is why the stresses inflicted during forming and slitting of the metal coil and sheets can facilitate oil canning as the metal moves and warps when attempting to go back to its previous form.

 

• Flat sections between any sheet profiles

Certain forms of metal roofs are more commonly know to occur oil canning, especially when they consist more flat metal.(e.g. Standing Seam ) Unfortunately, these profiles tend to be the more popular ones at the same time.

 

• Color and gloss type

Any color or gloss type has the same chance of developing oil canning, but darker colours and high-gloss finishes tend to show the effects/waviness more than lighter colours and low-gloss finishes.

 

• Incorrect fastener installation

There are two common situations where fasteners could be attributed to the development of oil canning:

1. Over-driving fasteners: The over-driving of fasteners can cause stress to the male leg of the panel. This is especially present with standing seam metal roofing systems where the panels are connected directly to the support system.
2. Angling fasteners: Like over-driving, driving in the fastener at an angle when attaching the panel to the roof deck can create unnecessary stress that could lead to oil canning.

• Improper usage, handling, and storage by installers

Metal coils and sheets, both before and after forming or slitting, require specific care and support. Installers should always carry the panels perpendicular to the ground and ensure they are supported every 2.5-3meters (as the photo shows). Additionally, other constant moving, twisting, and handling of panels allows for more opportunities to damage the panel. As always, manufacturer’s recommendations for handling should always be followed to minimise the chance of oil canning.

 

• Misalignment of the panels

This is a situation where precise measurement and installation is key. For example, if the panels from ridge to eave are misaligned, stresses put on the metal to compensate for and correct the misalignment without redoing the paneling could lead to oil canning.


• Inadequate space allotted for thermal movement

When you restrict the expansion and contraction needed for proper thermal movement of a metal panel, you can run into an oil canning issue, as well as other potential problems. This is a common occurrence when panels are double pinned at the edges, which restricts the centres from moving during thermal expansion/contraction and causes stress on the metal.

• Structural changes that put tension on the panels

This occurs when the home or building that a metal roof or wall system is installed on changes, moves, or experiences something that makes it different ­­­from its original form. Oil canning can happen if there is enough of a change that it puts tension or stress on the metal panels. This is a little more infrequent of an occurrence but is possible if subjected to extreme weathering that affects building structures.

 

• Other stresses to the panel

Some other oil canning causes include:

1. Not installing to the correct dimensions of the wall or metal roofing system
2. Out of tolerance roof deck, such as concave, convex, or uneven planes
3. Clips or screws are too tight against the male leg of the panel
4. Clips or screws are too loose against the male leg

There are many different factors that can allow for oil canning to occur. The most important thing to keep in mind is that causing any unnecessary stress, movement, or tension on the metal panels opens the door for oil canning to develop.

 

What to Look for Before and During Installation

1. Storage – Locate the storage area and confirm the condition of packaged or crated materials is dry, protected, supported, and positioned so as to not allow any unusual twisting or stress on the materials.
2. Panels – Remove one or two panels from a bundle and hang them horizontally from their side and support them along the top rib every 10 to 12 feet, using aligned supports or available workers to confirm flatness or signs of oil canning. Additionally, take note of how the panels are handled when fed through forming equipment and/or slitters.
3. Panel Handling – Request that the panels be moved in a normal manner, and observe them being moved in both horizontal and vertical orientation, to the site where they are to be installed. While doing this, observe the panels to confirm flatness or signs of oil canning.
4. Roof Decking – Lay the panels onto the same material that they are to be installed upon. Leave them flat and loose, no attachments whatsoever, and observe the panels to confirm flatness or signs of oil canning. Additionally, check the roof deck for any bowing, both concave and convex, or uneven planes that could affect the metal panels.
5. Initial Installation – Install a panel to an already adjoining panel and observe for flatness or signs of oil canning.
6. Installation – Install clips and fasteners as per the manufacturer’s instructions by appropriately fastening to the substrate and then observing for panel flatness or signs of oil canning.

By following the procedure as described above, the moment at which oil canning is first observed should be noted. If you notice what you perceive as excessive oil canning at any point, stop the installation and have the owner of the project review it to determine further steps.

 

5 Ways to Minimize Oil Canning on Metal Roofing

Luckily, there are specific methods and practices that will help minimise the chance of oil canning development. Before we begin, please keep in mind that doing one or more of these recommendations does not mean you won’t have oil canning; sometimes it’s just an inherent and unavoidable variable with metal.

1. : Use ribs to break up the flat space on a panel

Rib rollers (also called stiffening ribs or striations) are the manufactured indentations or “patterns” roll formed into the flat portion of metal panels between the seams. While these indentations don’t prevent oil canning from happening, it does break up the amount of flat surface and makes oil canning less apparent and less likely to happen. Common ribs include:

-Ribbed (V-Ribs
                 Bead
                 Pencil)

-Striated

-Corrugated 

-Clip relief 

2: Install the metal panels on a level, consistent, and in-plane roof deck

An uneven roof deck, whether it’s made of metal, plywood, or oriented strand board (OSB), is one of the most common reasons oil canning occurs. If the metal panels are installed on top of one that bows or is inconsistent in its plane, stresses are inflicted on the metal as it tries to conform to this uneven surface. Always use the proper methods to ensure the roof deck is level before any panels or accessories/ components are installed.

 

3: Use a low-gloss or matte finish to reduce reflectivity

Because the amount of light reflecting off of a metal roof or wall system makes such a difference in regards to the visibility of oil canning, using a coil or sheet with a low-gloss or matte finish is the best way to ensure reflectivity is reduced.

4: Install panels with narrow widths

Since oil canning tends to be most visible in the broad, flat areas (see point 1) of a metal roof or wall system, reducing the amount of those flat areas by choosing smaller and narrower panel widths (18” or less) is a common practice.

 

5: Use backer rod or other similar shimming materials

he addition of backer rods or shimming materials under the clips to help flatten out an uneven roof plane can help relieve oil canning in some cases. According to the MCA:

“Some designers specify the use of ‘backer rod’ or other similar types of shimming materials on the panel underside when installation is over a solid substrate. Backer rod is a compressible foam strip normally used in the concrete and masonry trades in joints to serve as a backing for a caulk joint. For certain types of metal panel systems it causes the center of the panel to ‘pillow’ uniformly, relieving stress and reducing the visual effects of oil canning.”

 

Wrapping It All Up

 

Here is our recommendation: Be as realistic and understanding as possible with your expectations when it comes to oil canning.
Unfortunately, there is no 100% cure or remedy that will protect against oil canning, especially because it’s just the nature of metal to try to revert back to its original form. The best thing you can do is to stay alert and recognise oil canning before it’s installed so no cost/labor tear up is needed after installation. If you follow the recommendations discussed in this article, you’ll have a better chance of reducing or even eliminating oil canning before it starts.
That being said, if you do notice some mild oil canning, many metal roofs and wall systems will work out some of the stresses as time passes, so it might take several seasons for the metal to settle and adapt.
Here at PAGUREK, we’re dedicated to providing you with the honest answers about oil canning so you get the best end product possible. Speak with one of our experienced metal roof professionals if you have more questions.